Green living center, earthship, strawbale workshop, llama trek
Blue Rock Station,
1190 Virginia Ridge Rd.
Philo Ohio  43771 USA 
+1-740-674-4300 (phone)
+1-740-674-6303 (fax)

Or contact us by e-mail.
Copyright 2008 Blue Rock Station, All Rights Reserved
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Visit some good friends of Blue Rock Station...

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Building the face...


The face of the structure (or greenhouse area) is the passive solar heart source of this building.  In order to gather in the maximum amount of sunshine, the entire structure must be oriented to south-south east (assuming you're in the northern hemisphere).  

The face is also angled based on your latitude, so that on the winter solstice it is at a 90 degree angle to the sunlight (at 40 degree N we positioned it at a 50 degree angle, at 45 degree N you would position it at a 55 degree... and so on).

When we got ready to do this phase of the project, it seemed a bit overwhelming.  So we tried to get some "professional" help - but were soon put off by the price.  Eventually we were able to do the job for about 1/10th the best estimate.  As you can see, we even managed to get it to look somewhat like the diagram.

Actually, the construction of the face is fairly straightforward.  You build a wooden frame onto a foundation of pounded tires, setting it at the proper angle and securing it to the main structure roof with really heavy-duty rafters.  The wood we used was mostly salvaged from local barns that we dismantled (arranging with the farmer to salvage the wood before he burned them down).

There are some fairly complicated methods for constructing the large windows... but we took the lazy way out.  We purchased a number of patio doors from a warehouse (these were returns and seconds).  In this way we avoided a lot of problems with leaking that we read about on various web sites.  We had the windows delivered before we began framing the face.  I have read of problems some people have had matching custom windows with the openings, but we avoided this by having each window right there on site and checking and double-checking before hammering in that final nail. 

After securing the patio door panels in the various slots, we constructed three "dormers" where we could place traditional windows that open.  This is simply a matter of taste and we have seen a number of Earthships that skip this step entirely.  By doing this, you lose a bit of sunlight, but we placed them in the bathroom and the utility room - so good ventilation was more important to us than passive solar heat in these locations.

By design, the face takes the full brunt of all the elements the world will throw at your Earthship.  It intentionally takes as much direct sunlight as possible, as well as all the wind, rain and snow your locale can dish out.  So worry a lot about drainage and waterproofing.  

We addressed this problem by encasing the entire face in coated aluminum, using a gutter break to fit each piece.  If you don't do something like this, the different expansion/contraction rates of the various materials will open up micro cracks and water will find its way into your snug little home.  
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Other web sites that will give you a bit more about this...
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